The SMARTFLOW 2020 is a compact, cell-based selective soldering system with a base area of less than 2, 5 m². The acquisition of a 2nd SMARTFLOW 2020 system by Realtime provides another level of flexibility and supports both rapid product changeover for various high-mix, high-quality, low volume builds as well as offering increased throughput and maintaining consistency when both machines are required to support the same product range in larger batch builds.
Selective Soldering System SMARTFLOW is one of the 1st platforms to use the ERSASOFT 5 operating system.
It offers a very stable, intuitive and flexible user interface which facilitates live process monitoring, as well as the ability, adjust and optimize program process parameters while the machine is running.
With the ability to quickly change the solder bath in the SMARTFLOW 2020 Realtime also has the flexibility to change the Alloy it uses in the Selective Soldering process to satisfy both customer and regulatory requirements in a matter of minutes.
With the supply of high-quality Nitrogen available from Realtime’s on-site N2 generation plant readily available the installation of the new SMARTFLOW was completed and available to production within a day.
The Ersa SMARTFLOW 2020 utilizes the same software platform as well as the Wear-Free Electromagnetic Induction Pump and Fluxer Technology used on the larger fully automatic inline machines from ERSA. This, aligned with excellent quality produced and the high Overall Operational Efficiency seen from the SMARTFLOW 2020 by Realtime over the last year has made the equipment selection process for Realtime in choosing the 2nd system an easy one.
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Realtime has recently added CyberOptics’ Automated Optical Inspection (AOI) system to their list of equipment.
The AOI system provides a significant enhancement to Realtime’s inspection capabilities and flexibility, and provides the ability to detect inaccurately placed components, reversed components, missing components, components with incorrect polarity, insufficient solder and the occurrences of bridging. As a result, the AOI system can provide RTT with the capability to efficiently inspect various defects with high performance and accuracy.
The Automotive market is the AOI’s main target due to its very high performance and high speed, but it is also fully adaptable to any quality or high speed applications. The new SMT Equipment gives Realtime the capability to meet not only inspection standards which exists in most manufacturing processes, especially in the automotive industry where rigorous quality and safety requirements exist.
The AOI system provides maximum inspection coverage and records feedback of the process. AOI has become the inspection method of choice in the majority of SMT manufacturers including Realtime Technologies. The CyberOptics’ AOI systems is designed for both post-reflow and post-replacement inspection accommodating the most up-to-date package styles such as 0201, 0402, 0603, 0805, 1206, 1210 and 1812.
Manufacturing of Electronic Printed Circuit Boards, Electronic Assembly Testing, PCB Training, Rework and Repair, Prototype PCB Assembly
Realtime also offers a range of best in class services including; manufacturing of electronic printed circuit boards, electronic assembly testing, PCB training, rework and repair, prototype PCB assembly and also turnkey solutions all within the framework of the ISO 9001:2008 and ISO 13485 Quality Management System to which Realtime Technologies is accredited to.
Realtime Technologies is an electronics contract manufacturer and services provider. With a reputation for quality and flexibility, we design and build products for Secure Payment Systems, Aerospace, Automotive, and Medical sectors. Comprising of facilities in Ireland, Czech Republic, US, Slovakia, and offices in the Far East and South America, we provide the most cost effective and efficient route to bring your product onto the global market. Realtime can deliver the trusted experience and expertise needed to drive your product development and business growth forward